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UniForce

Six axis Force-Torque (FT) sensing is primarily used in the field of industrial automation, especially robotized assembly and manufacturing. Wrist mounted FT sensing plays important role in getting information on the effects the robot manipulator is exposed to. The 6-axis FT transducer is a device aimed at measuring FT vectors at any selected point of the space in terms of their x, y, z axes in a Cartesian coordinate system attached to the body of the transducer.


The UniForce 6-axis FT sensor system is a DSP powered high performance peripheral device with standard digital and analog interfaces. The UniForce system contains two primary parts: the 6-axis FT transducer and the Signal Processing Unit (SPU). The transducer operates on tensiometric principle having a special metal spring on which strain gauges are stuck at adequate points. Based on the inherent processing power and communication speed, the SPU can act as a high performance slave sensor device of a host controller. The SPU provides a variety of real-time signal processing tasks including digital filtering, reference point and cross-coupling correction, coordinate transformation etc. Main features of the SPU are as follows:

DSP based hardware architecture for high performance FT data processing.
Configurable RS-232 or RS-422 asynchronous serial host connection.
Six channel ±10V or ±5V DAC outputs for analog FT representation.
4 + 1 bit wide digital synchron interface.
8 kHz internal sampling rate for the six FT channels.
Fixed point or IEEE-754 floating point FT data representation.
Message based communication protocol.
Non-volatile storage for user defined data structures.



The main task of the SPU is to provide the output vector of the six preprocessed FT axes at max. 1kHz rate. A mask vector enables the host to select only those axes which are of particular interest in a given task. Data transfer can be synchronous where the transfer of data messages is scheduled by the host device, or asynchronous where data message transfer is scheduled by the SPU. Well defined communication protocol enables the host to call all services on the fly. As an example, the host can select the required output sampling rate, update FT reference point, choose between synchronous and asynchronous mode of processing and initiate or terminate FT data transfer.

The UniForce system has been developed in cooperation with TÁRA Electronics Ltd. Our company has provided the complete system specification, hardware design of the SPU, development of the measuring algorithms and DSP programming. The 6-axis FT transducer family is the product of TÁRA Electronics.
Copyright ©2004 A1 Technical R&D Ltd,